PCB Prototype to Production Manufacturer
One prototype board or a full production run: the same in-house process, the same 100% inspection standard, every time.
About PCB Prototype
PCB Prototype Manufacturer in Bangalore
PC Process is a Bengaluru-based PCB prototype manufacturer with 43+ years in fabrication, serving engineers and procurement teams across defence, aerospace, and medical electronics. Upload a Gerber file and an engineer reviews it directly, flagging spacing, tolerance, and stack-up issues before fabrication starts, backed by a free DFM review and same-facility engineer response.
Every prototype starts from the Gerber file you provide and runs on the same laser direct imaging line and 100% inspection process used for full production volume. Nothing changes in copper weight, substrate, or stack-up when a validated board moves from a single prototype to a large production run.
Free DFM Review
Sub-25 Micron Accuracy
Our Service
PCB Prototype Manufacturing Services in Bangalore
From single prototypes to volume production, one process, one facility, one quality standard throughout.
Panel Fabrication at Volume
Production runs move through panel fabrication with consistent stack-up and copper specifications across every board in the batch.
First Article Inspection
Every production batch opens with a fully tested first article before the rest of the panel proceeds to fabrication.
Requalification-Free Scaling
Layer count, substrate, and copper weight carry over unchanged from prototype to production, so a validated design doesn't need re-testing at volume.
Impedance-Controlled PCB
TDR-based impedance measurement confirms signal integrity performance before a high-speed specification is locked in.
Rogers Material PCB
RF and microwave prototype builds fabricated on the same production line used for standard FR4 volume manufacturing runs.
Blind and Buried Via PCB
High-density board construction for space-constrained prototypes that need to carry through to production unchanged.
Our Process
How PC Process Manufactures Your PCB Prototype
Step 1
File Review
The engineer reviews your Gerber file for DFM issues before fabrication starts.
Step 2
Precision Fabrication
Laser Direct Imaging fabricates layers to sub-25-micron outer-layer accuracy.
Step 3
First Article Check
A production batch opens with one fully tested board before the rest of the panel proceeds.
Step 4
Dispatch and Support
Every board, prototype or full batch ships with full traceability and direct engineer access.
Why Us
PCB Prototype Manufacturer in Bangalore
- 100% In-House Production: DFM review through final test runs on one site with full traceability. No outsourcing at any stage means no handoff risk between vendors, a common failure point in PCB sourcing elsewhere.
- 100% Inspection, Not Sampling: AOI, fly probe testing, impedance measurement, and CMI thickness checks apply to every board, prototype, or production run, not a statistical sample of the batch.
- Same Standard, Every Volume: Layer count, copper weight, and substrate carry over unchanged from prototype to production. A design validated at prototype stage scales to a full batch without requalification, and every unit in that batch gets the same inspection as the first.
- Batch Integrity, From the First Board: Production batches open with a tested first article, then proceed only once that board holds spec, so a stack-up or tolerance issue is caught before fifty boards are built around it, not after.
Industry
Industries We Serve: Defence, Aerospace, Medical and More
Defence
LCSO certification under JSS 52302, the Indian defence supplier standard, applies to the same in-house process used for every board built here.
Aerospace and space research
ISRO-grade tolerance requirements run through the identical fabrication and 100% inspection pipeline as any other order.
Medical electronics
ISO 9001:2015 certification covers the quality management system behind every diagnostic and monitoring board fabricated.
Telecom and IT
Multilayer and HDI-adjacent builds up to 24 layers support the density requirements telecom hardware typically demands.
Automotive and industrial automation
Boards headed for vibration and thermal testing are built to the same stack-up and copper specification whether the order is a single validation unit or a production batch.
What Our Customers Say
What Our Customers Say About PC Process
Our Clients
Trusted by Leading Aerospace, Defence and Industrial Clients
Industry Insights
Industry Insights: Prototype to Production PCB Manufacturing
Stay informed with expert insights, technical guidance, and industry updates covering PCB manufacturing, prototyping, materials, design considerations, and emerging electronics technologies.
Keeping prototype and production on one line, under one inspection standard, prevents that drift. For defence and aerospace programs, it also keeps JSS 52302 and ISO 9001 qualification records traceable to a single, unchanged process.
Can I order a single PCB prototype, or is there a minimum quantity?
What is a Gerber file, and why does PC Process review it before quoting?
How quickly does PC Process respond after a PCB prototype Gerber file is uploaded?
What is a DFM review, and is it free at PC Process?
Can a PCB move from prototype to production without requalification?
What's the process for scaling an order from prototype to production volume?
Is there a minimum order quantity for production PCB runs at PC Process?
How is quality maintained across a large production batch?
Does PC Process manufacture Rogers material and impedance-controlled PCB prototypes?
Is PCB prototype manufacturing at PC Process done in-house or outsourced?
FAQ
